How to Recycle EPS

 

densified EPS logsEPS foam Used EPS, also called Styrofoame or expandable polystyrene foam, is light, hygienic and commonly used to pack food, drinks, fragile and deformable goods. Usually, EPS products are 98% air and only 2% PS. It has been a big environmental problem due to the fact that the material is difficult to recycle and costly to transport. Harden Machinery has been dedicated to EPS volume reduction technologies and the EPS densifier is one of our major products. With our EPS densifiers, the EPS foam blocks are compacted into densified logs and can be easily transport for further processing such as extrusion pelletizing.

EPS recycling using EPS densifier

 Recycle EPS with EPS Compactors

The HARDEN EPS cold compactor with the principle of auger compaction. The operator of the machine puts the used EPS blocks (Styrofoam) into the hopper. The knives inside the machine will shred the EPS foam blocks into smaller flakes. The flakes will be pushed into the compaction chamber and be compressed, while the air inside the material is squeezed out due to the shear breaks the foam bobbles. There is a pressure adjustment device at the end of the compression chamber which can adjust the volume reduction ratio.

EPS densifiers are widely used in fish processing plant, electronic factories, appliances stores, and the supermarkets. EPS densifiers make it profitable for municipalities and businesses to recycle EPS foam. The light EPS foam scrap is densified to absolute minimum, up to 50 to 1 volume reduction, reaching a densify up to 400kg/m³. With this significant volume reduction, the densified EPS foam will takes up much less storage space, and transportation of the logs is cost saving and residual value of the foam scrap is higher. The machine is energy saving, it generates no odor, and it is convenient for off-and-on operation.

 Technical Specifications of EPS Compactors

Model CP100 CP180 CP250 CP370
Total power KW 1.65 2.35 5.68 11.08
Volume reduction 40:1 50:1 50:1 50:1
Capacity m3/h 2-6 5-15 15-25 25-35
Feed inlet size mm 410*270 465*335 665*430 960*585
Log dimension mm 125*125 180*180 250*250 370*370
Machine weight kg 300 420 660 1420
Dimensions  mm 2000*500*1700 2150*550*1780 2500*600*1850 3150*750*2000
Certifications CE CE CE CE

Technical data are subject to change. Complete EPS recycling systems with extrusion pelletizing line is also available.